Leading Causes of Workplace Injuries in Allentown Manufacturing & Warehouses

Hurt while working in Allentown, PA? Munley Law Personal Injury Lawyers have been trusted by Pennsylvania workers for decades to win tough workers’ compensation claims.

 

Common Causes of Workplace Accidents in Allentown’s Manufacturing and Warehouse Sectors
 

Allentown, Pennsylvania has long been known for its strong industrial base, with thriving manufacturing plants, distribution centers, and warehouses providing employment to thousands of workers. While these sectors are vital to the local economy, they also present significant risks for workplace injuries. From slip-and-fall accidents to equipment malfunctions, the hazards are numerous—and the consequences can be life-changing.

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At Munley Law Personal Injury Lawyers, we’ve represented injured workers across Allentown’s industrial sectors and understand their challenges when pursuing workers’ compensation. In this blog, we’ll explore the most common causes of workplace accidents in Allentown’s manufacturing and warehouse industries and explain how injured workers can take action to protect their rights.

One of the most frequent causes of injury in warehouses and factories is overexertion. Workers in these environments often lift, push, or carry heavy materials, which can lead to:

Back and neck strains
Muscle tears
Herniated discs
Joint injuries

When employees are required to move large or awkward items without proper equipment or support, the risk of injury increases dramatically. Employers are responsible for providing training and ergonomic tools to help reduce this risk.

Falls are another leading cause of workplace injuries in industrial settings. In Allentown’s busy warehouses and loading docks, workers are often required to climb ladders, use elevated platforms, or navigate slippery surfaces. These environments create numerous fall hazards, including:

Wet or oily floors
Loose cords or debris
Unsecured ladders
Open loading bays
Poor lighting

A fall from even a few feet can cause broken bones, spinal cord injuries, or traumatic brain injuries, especially when protective gear is missing or defective.

Machinery is essential to most manufacturing operations, but it also poses serious safety risks when improperly operated or maintained. Workers can be injured by:

Unguarded moving parts
Conveyor belts
Forklifts
Presses, drills, and cutting tools

Common injuries include amputations, crush injuries, deep lacerations, and fractures. These incidents are often preventable with proper machine guarding, training, and maintenance protocols.

Many warehouse workers are injured by falling objects, such as boxes or equipment dropped from shelves or forklifts. Inadequate stacking, overloaded shelves, and careless handling contribute to this risk.

These accidents can result in head trauma, neck injuries, broken bones, and long-term disability. Employers should enforce safe storage procedures and require hard hats in high-risk zones.

Forklifts are a staple in Allentown’s warehouse operations, but they are also a frequent source of injuries. Accidents involving forklifts may include:

Rollovers
Crushing between the forklift and another object
Striking a pedestrian
Falls from the vehicle

Forklift-related injuries often stem from insufficient training, improper maintenance, and high-pressure work environments where safety takes a back seat to speed.

While some injuries happen instantly, others develop gradually over time. Repetitive motion injuries occur when a worker performs the same action repeatedly—such as scanning products, using power tools, or typing. These can lead to:

Carpal tunnel syndrome
Tendonitis
Chronic joint pain
Shoulder injuries

Without early intervention and appropriate job modifications, these injuries can become permanent.

In high-volume industrial environments, safety protocols are essential. However, failure to follow procedures—or worse, the absence of proper procedures—can result in serious accidents. Examples include:

Skipping lockout/tagout steps before machine repairs
Ignoring load weight limits
Allowing untrained staff to operate heavy machinery

Employers have a duty to train their workers, post safety signage, and create a culture where safe practices are the norm, not the exception.

Burns, exposure to chemicals, and electrical shocks are also concerns in certain manufacturing facilities. These injuries can occur due to:

Faulty wiring or equipment
Lack of protective gear
Chemical spills or inadequate ventilation
Welding or heat-related tasks

These hazards often require specialized training, emergency protocols, and strict enforcement of OSHA standards to prevent injuries.

If you’ve suffered a work-related injury in Allentown’s industrial sector, the first step is to notify your employer and seek medical care. You are entitled to workers’ compensation benefits, which may include:

Payment for medical treatment
Partial wage replacement
Permanent disability benefits (if applicable)
Specific loss benefits for amputation or disfigurement

But receiving these benefits isn’t always simple. Employers or insurance companies may try to downplay your injury, dispute your claim, or pressure you into returning to work too soon.

That’s where Munley Law can help. Our experienced workers’ compensation lawyers in Allentown have represented countless injured factory and warehouse workers. We handle all aspects of your claim, from paperwork to appeals, ensuring your voice is heard and your rights are protected.

Our legal team will investigate the cause of your injury, preserve evidence, and determine whether third-party liability may be involved—for example, if a defective machine or outside contractor contributed to your accident. You may sometimes be eligible for additional compensation beyond workers’ comp.

Workplace injuries in Allentown’s manufacturing and warehouse sectors are common, but they don’t have to derail your future. Understanding the risks and taking swift legal action can make all the difference in your recovery.

If you’ve been hurt on the job, don’t face the system alone. Contact Munley Law Personal Injury Lawyers for a free consultation. We’re proud to protect the hardworking people of Allentown and fight for the full benefits they’re entitled to under Pennsylvania law.